6.1 Mechanical
Engineering
Area
of Application |
Parts
|
Why
use ceramic? |
Materials
|
Mechanical
engineering,
general
|
Coatings,
bushings,
nozzles,
extruder linings,
guide rollers,
guides,
conveying elements in worm extruders,
bearing bushes
slip rings,
mixing elements in screw extruders,
shearing,
cutting,
protective sleeves,
protective tubing,
sifter wheels,
seating rings
slide rails,
roller bearings,
shaft protection tubes,
|
High
wear resistance
and / or
corrosion resistance and
mechanical strength
|
Aluminium oxide,
silicon carbide,
silicon nitride,
zirconium oxide,
quartz porcelain
|
|
Grinding machine spindles,
milling arbors
|
High stiffness |
|
|
Guide wheels,
high speed roller bearings
|
Low density |
|
|
Roller bearings,
thermal insulators
|
Good high temperature
strength |
|
Table 14: Applications in
general machine construction
Figure 107: Slip and sealing rings of
SiC
Figure 108: Parts for linings
from aluminium oxide
Figure 109: Ball valve type
KSV DN 25 PN 40
Area
of Application |
Parts
|
Why
use ceramic? |
Materials
|
Pumps and
fittings
|
Linings for sleeves and
cylinders,
sealing plates,
housings,
bearing bushes,
slip ring seals,
pistons,
ball plugs,
balls,
bushings,
plungers,
pump impellers,
guide wheels,
rotors,
valve plates,
shafts,
shaft protection sleeves,
cylinders
|
High wear resistance
and / or
high corrosion
resistance
|
Aluminium oxide,
silicon carbide,
silicon nitride,
quartz porcelain
|
Plant engineering |
Linings for mills,
concrete mixers,
containers,
linings for screw
conveyors and drive rollers for conveyor belts,
filters,
grinding bodies
mixers,
pipes,
agitators,
chutes,
sifters
|
Good corrosion resistance
and high resistance to wear
|
Aluminium oxide,
silicon carbide,
silicon nitride,
zirconium oxide
|
Paper production
machines |
Stripping bars,
linings,
cutters,
suction bars
|
High wear resistance |
Aluminium oxide,
zirconium oxide,
Silicon carbide
|
Tabelle 15: Anwendungen im Pumpen-
und Armaturenbau, Anlagenbau und Papiermaschinenbau
Area
of Application |
Parts
|
Why
use ceramic? |
Materials
|
Textile machines |
Exhaust nozzles,
exhaust tubes,
friction disks,
thread brakes,
thread guides,
hooks,
eyes,
tubes,
rollers,
cutting elements,
spinning rings,
bars,
vortex nozzles
|
High wear resistance
and
high surface quality
|
Aluminium oxide,
zirconium oxide,
quartz porcelain
|
Metalworking |
Splaying mandrels,
bending tools,
drills,
wire drawing rollers,
wire drawing cones,
cutter spindles,
rollers,
sandblasting nozzles,
indexable inserts,
drawing dies
|
High hardness
and
high wear resistance
|
Aluminium oxide,
zirconium oxide
|
|
Casting moulds,
casting cores,
casting funnels,
soldering substrates,
filter cores,
melt filters,
smelting crucibles,
protective tubes,
welding bars,
welding nozzles,
welding electrode insulators,
welding pins,
welding rings
|
High temperature resistance
and/or good
corrosion resistance, resistance to thermal shock
|
Dense cordierite,
porous cordierite,
mullite,
aluminium oxide,
silicon nitride
|
|
Spacers,
rules
|
Low thermal expansion
and
high stiffness
|
Cordierite |
|
Oxygen sensors |
Oxygen ion conductivity |
Zirconium oxide |
Table 16: Applications for
textile machines and in metalworking
Figure 110: Thread guides
Figure 111: Cutting tool
ceramics
Area
of Application |
Parts
|
Why
use ceramic? |
Materials
|
Motors,
turbines
|
Combustion chamber linings,
piston heads,
sleeves,
port liners,
|
Thermal insulation |
Aluminium titanate |
|
Rocker arm inserts,
valves,
valve guides,
valve seats
|
High wear resistance,
low density,
hardness
|
Silicon nitride,
silicon carbide
|
|
Piston pins,
turbo rotors,
roller bearings,
|
Low density
high strength
|
Silicon nitride,
silicon carbide
|
|
Diesel catalysts,
catalyst carriers
|
Good corrosions and heat
resistance |
|
|
Spark plugs,
glow plugs
|
Electrical insulation
and heat resistance |
Technical porcelain |
|
Gas turbine wheels,
turbine blades and guide vanes,
turbocharger impellers and housings
|
High-temperature resistance |
Silicon nitride,
silicon carbide
|
|
Oxygen sensors |
Oxygen ion conductivity |
Zirconium oxide |
Chemical and
process
Engineering
|
Linings,
laboratory porcelain,
pyrometer tubes
|
Good corrosion and heat
resistance,
high wear resistance
|
Aluminium oxide,
quartz
porcelain,
mullite
|
|
Tower packing media,
catalyst carriers
|
Good corrosion and heat
resistance |
Aluminium oxide |
|
Filters |
Good
corrosion resistance
|
Aluminium oxide |
Table 17: Applications in
motor and turbine construction and in chemical and process
engineering.
Figure 112: Tower packing
Figure 112: Tower packing
|
|