Provide taper with
b
0.005 h to ease removal from the mould
(not necessary for isostatic pressing and extrusion)
unfavourablefavourable
leave countersinks open to the edge (crack prevention)
unfavourablefavourable
select a sufficiently large edge clearance for
holes
Ratio s/h
Examples:
unfavourablefavourable
avoid protruding details with a small cross-sections
unfavourablefavourable
limit the height of parts that are uniaxially
pressed
h/d < 6
possible
h/d < 3
favourable
ensuring minimum wall thickness
h/s > 8
Extrusion or isostatic pressing
unfavourablefavourable
lateral holes should not intersect
avoid lateral holes
unfavourablefavourable
ensure technically practicable parallelism
unfavourablefavourable
Angled parts should have thick arms, minimised
finishing surfaces and
well-defined mounting areas
Figures 155-163: Pay attention
to manufacturing-specific details
Special features of wet and dry pressing
unfavourablefavourable
Avoid tapered shapes (cylindrical ends result
in good edges and
reduced tool wear)
unfavourablefavourable
Sharp (or feather-) edged dies that may meet during
pressing are unusable, add a small cylindrical section
with a small end region
unfavourablefavourable
shallow inclines, or none at all, yield denser
microstructures
unfavourablefavourable
avoid sharp internal corners
unfavourablefavourable
avoid rounded edges or edges with acute angles
unfavourablefavourable
avoid sharp corners and edges at the
intersection of
lands and ribs
(risk of cracking and liability to fracture)
unfavourablefavourable
avoid flat bottoms
in blind holes
(overpressing)
unfavourablefavourable
reduce upper countersink depth and allow sufficient
wall thicknesses to result in lands without cracks
and a more uniform density
unfavourablefavourable
avoid overpressing flanges, keep press depth from
the top small in order to achieve a uniform
density
unfavourablefavourable
run lateral undercuts (internal and external)
to the top
unfavourablefavourable
rounded or bevelled edges are easier to
demould; keep bottom thicknesses large; keep depression
‘a’ on the top face if possible to only
0.5 to 1 mm deep
unfavourablefavourable
incline transitions wherever possible
unfavourablefavourable
move lateral holes into the upper region of the
part
(easier manufacture using a bar)
unfavourablefavourable
Avoid thin free-standing walls
(danger of distortion)
Figures 164-177: Consideration
of process-specific features for wet and dry pressing
Special features of extrusion
unfavourablefavourable
non-uniform material distribution and
excessively thin walls lead to cracks
unfavourablefavourable
avoid sharp outer edges
unfavourablefavourable
rounding prevents cracks and spalling
Figures 178-180: Consideration
of process-specific features for extrusion
Special features of sintering
unfavourablefavourable
provide flat surfaces to avoid the need for
custom-made
kiln furniture
avoid offset and
relatively small
mounting surfaces
unfavourablefavourable
keep support points close together
(risk of warping)
Figures 181-182: Consideration of process-specific
features for sintering
Special features of glazing
unfavourablefavourable
provide channels to accept the glaze
unfavourablefavourable
attempt to keep
support or mounting points free from glaze
Figures 183-184: Consideration
of process-specific features for glazing